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Adding ET 200M IM 153-4 PN Interface Modules to SIMATIC PCS 7 Hardware Configuration

Adding ET 200M IM 153-4 PN Interface Modules to SIMATIC PCS 7 Hardware Configuration

When adding an ET 200M IM 153-4 PN (PROFINET) interface module to a SIMATIC PCS 7 hardware configuration, users encountering Hardware Support Package HSP 0220 marked as 'supplied' and unable to be installed are experiencing an already-integrated package state. In STEP 7 / PCS 7, 'supplied' indicates the module definitions are already present in the software database. If the module does not appear in the HW Config catalog, switch the catalog filter dropdown from 'PCS 7_Vxx' to 'Standard' and select 'Options -> Update Catalog'. In PCS 7, only the IM 153-4 PN High Feature module (6ES7153-4BA00-0XB0) supports system redundancy (S2), Configuration in RUN (CiR), and full diagnostic module driver generation.

Table of Contents

Hardware Support Package Status in STEP 7

When integrating newer interface modules into SIMATIC Manager Hardware Configuration, engineers frequently download Hardware Support Packages (HSP). In the Install Hardware Updates dialog, each package exhibits a status attribute:

  • Not Installed: The update package is downloaded to the local repository but not yet integrated into the STEP 7 hardware database.
  • Installed: The update package has been successfully installed into the STEP 7 environment.
  • Supplied: The hardware definitions were included as standard baseline components on the original SIMATIC PCS 7 installation media. Users cannot check or re-install a 'supplied' package because its database records and GSDML files are already active.

Attempting to force-install HSP 0220 for the IM 153-4 PN is unnecessary because the module is natively recognized by the STEP 7 hardware catalog.

HW Config Catalog Filter Modes: PCS 7 vs Standard

The primary reason engineers cannot locate a 'supplied' module in the HW Config catalog is the Catalog Filter setting. In PCS 7 engineering systems, the catalog filter drop-down list located at the top of the Hardware Catalog window default to PCS 7_Vxx (e.g., PCS 7_V9.0).

The PCS 7_Vxx profile filters out hardware devices that do not have certified, automated module drivers (MOD_D1, MOD_HA) or that are not officially released for process automation architectures. Switching the filter profile to Standard displays the comprehensive STEP 7 hardware catalog under PROFINET IO -> I/O -> ET 200M -> IM 153-4 PN.

Additionally, after any HSP installation or GSD import, the catalog index must be rebuilt by selecting Options -> Update Catalog in HW Config.

IM 153-4 PN Module Variant Comparison Matrix

The following table compares the variants of the ET 200M IM 153-4 PN interface module in PCS 7 applications:

Feature / ParameterIM 153-4 PN StandardIM 153-4 PN High Feature (HF)Siemens Order Number (MLFB)6ES7153-4AA01-0XB06ES7153-4BA00-0XB0PROFINET S2 System RedundancyNot Supported (Single AS only)Supported (Redundant S7-400H / CPU 410-5H)Configuration in RUN (CiR)Not SupportedSupported (Add/remove I/O in RUN)PCS 7 Module Driver GenerationLimited / Non-standardFull Support (MOD_D1, OB_DIAG)Time Synchronization (SoE)Not SupportedSupported via high-precision timestampsMaximum I/O ModulesUp to 8 modules per stationUp to 12 modules per station

Step-by-Step Procedure to Integrate and Configure IM 153-4 PN

To configure the IM 153-4 PN module in your PCS 7 project:

  1. Update the Hardware Catalog:
    - In SIMATIC Manager, open the Hardware Configuration of your S7-400 station.
    - From the menu bar, select Options -> Update Catalog.
    - Allow the catalog indexer to refresh all module definitions.

  2. Adjust Catalog Filter Profile:
    - Locate the catalog drop-down list at the top of the Hardware Catalog pane.
    - Change the filter setting from PCS 7_Vxx to Standard.

  3. Insert the IM 153-4 PN Station:
    - Expand the tree: PROFINET IO -> I/O -> ET 200M.
    - Select IM 153-4 PN HF (6ES7153-4BA00-0XB0) or IM 153-4 PN ST (6ES7153-4AA01-0XB0).
    - Drag and drop the interface module onto the PROFINET IO system connected to the CPU PROFINET port or CP 443-1 Advanced.

  4. Configure Device Name and IP Address:
    - Double-click the IM 153-4 PN header in HW Config to assign a unique Device name and IP address.
    - Populate the sub-slots with ET 200M SM I/O modules.
    - Save and Compile the Hardware Configuration.

  5. Assign PROFINET Device Name via Ethernet:
    - Connect your PG/PC to the PROFINET network.
    - In HW Config, select PLC -> Ethernet -> Assign Device Name.
    - Identify the physical IM 153-4 module by flashing its LEDs and assign the exact configured device name.

Verification

Verify module operation and driver integration:
1. Download the Hardware Configuration to the S7-400 CPU.
2. Observe the physical status LEDs on the IM 153-4 PN: RN (Run) should illuminate solid green, and BF (Bus Fault) / SF (System Fault) should remain off.
3. In CFC, insert an analog or digital channel driver (Pcs7AnIn or Pcs7DiIn) interconnected to an I/O address on the ET 200M station.
4. Compile CFC with Generate Module Drivers checked. Verify that driver generator completes with 0 errors and generates the corresponding MOD_D1 diagnostic blocks.
5. Open HW Config online (PLC -> Module Information) and confirm the station diagnostic status is 'OK'.

Limitations and Operational Precautions

  • Standard vs. High Feature in Redundant Architectures: The IM 153-4 PN Standard (6ES7153-4AA01-0XB0) cannot connect redundantly to an S7-400H pair. In fault-tolerant architectures, the High Feature module (6ES7153-4BA00-0XB0) is mandatory.
  • Active Bus Modules: When installing ET 200M modules on an active backplane bus for hot-swapping under Configuration in RUN, ensure active bus modules (6ES7195-7HA00-0XA0) are configured and physically installed.
  • Firmware Version Alignment: The firmware version configured in HW Config (V1.0, V2.0, V3.0, or V4.0) must match or be lower than the physical firmware installed on the IM 153-4 PN.

Engineer FAQ

What does 'supplied' mean in the STEP 7 Hardware Update dialog?

'Supplied' indicates the hardware definition was integrated directly into the STEP 7 product installation media. It is already present and cannot be manually reinstalled.

Why does the IM 153-4 not show up in the PCS 7 hardware catalog?

The catalog filter is set to 'PCS 7_Vxx', which hides hardware not classified as standard process automation components. Switching the filter to 'Standard' reveals the module.

Can I use ET 200M IM 153-4 PN with CPU 410-5H?

Yes. CPU 410-5H natively supports IM 153-4 PN HF with full PROFINET S2 redundancy, CiR, and automated PCS 7 Advanced Process Library channel drivers.

How do I update the catalog index after importing a GSD file?

In HW Config, click 'Options -> Update Catalog' from the top menu bar to rebuild the internal catalog cache.

Technical References

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Related Tags

  • ET 200M
  • IM 153-4 PN
  • HW Config
  • PROFINET
  • PCS 7 Hardware
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