Compatibility and Catalog Configuration of ET 200M IM 153-2 with CPU 410-5H in PCS 7

The SIMATIC ET 200M interface module IM 153-2 High Feature with order number 6ES7153-2BA10-0XB0 is fully compatible and officially released for use with CPU 410-5H in SIMATIC PCS 7 (V8.2, V9.0, V9.0 SP1/SP3, and V9.1). In PCS 7 HW Config, if 6ES7153-2BA10-0XB0 does not appear under the filtered PCS 7 catalog profile, switch the catalog profile from 'PCS 7' to 'Standard', or locate it under 'PROFIBUS-DP > ET 200M > IM 153-2 HF'.

Executive Summary

During plant modernization and DCS migration projects, automation engineers frequently upgrade legacy SIMATIC S7-300 or S7-400 standalone controllers to high-availability or single PCS 7 automation systems based on the CPU 410-5H Process Automation controller (e.g., bundle MLFB 6ES7654-6CQ00-3BF0). A common engineering requirement during these retrofits is retaining existing distributed I/O infrastructure, specifically Siemens ET 200M racks connected via PROFIBUS-DP.

When searching for the legacy ET 200M High Feature interface module 6ES7153-2BA10-0XB0 in the PCS 7 V9.0 HW Config catalog, engineers sometimes report that the exact part number appears missing from standard catalog views, raising doubts regarding hardware compatibility. This article confirms official Siemens release compatibility, details the hardware catalog filtering mechanisms, and explains the step-by-step procedure to integrate, configure redundancy, and deploy IM 153-2 modules with CPU 410-5H controllers.

Architecture and Fundamental Mechanics

The SIMATIC ET 200M distributed I/O station utilizing the IM 153-2 High Feature interface module (6ES7153-2BA10-0XB0) represents one of the most widely deployed process I/O platforms in industrial automation.

Microcode and Protocol Compatibility: The CPU 410-5H features integrated PROFIBUS-DP master interfaces (DP master interface X1 / IF1) capable of operating at speeds up to 12 Mbps. The IM 153-2BA10-0XB0 implements standard PROFIBUS DP-V1 protocols, supporting:
- High-Precision Time Stamping (Sequence of Events / SOE) down to 1 millisecond resolution.
- Redundant interface modules on active bus modules (6ES7195-7HD10-0XA0) for redundant PROFIBUS-DP architectures.
- Configuration in RUN (CiR) for adding modules and parameters without stopping the controller.
- Full PCS 7 Basis Library diagnostic driver generation (MOD_D1, RACK_410).
Catalog Filtering Mechanisms in HW Config: The PCS 7 Hardware Config catalog incorporates profile filtering to simplify component selection:
- 'PCS 7 Profile': Filters components to show only currently manufactured, standard process automation bundles. In certain PCS 7 catalog revisions, mature or legacy modules are hidden from the primary PCS 7 profile tree to encourage modern PROFINET (ET 200SP HA) adoption.
- 'Standard Profile': Exposes the complete Step 7 hardware database, including mature interface modules, legacy field devices, and third-party GSD files.
- In PCS 7 V9.0 and V9.1, 6ES7153-2BA10-0XB0 is fully present under the path: PROFIBUS-DP > ET 200M > IM 153-2 HF.
Licensing and Capacity Architecture: Connecting ET 200M stations to CPU 410-5H does not consume controller hardware capacity licenses. The CPU 410-5H utilizes a System Expansion Card (SEC) that governs maximum Process Object (PO) capacity (e.g., PO 100 up to PO 2K+). Process Objects are booked exclusively by technological blocks (such as MotL, VlvL, PIDConL), whereas hardware interface modules and signal modules consume zero AS RT POs.

Step-by-Step Implementation Procedure

Follow these steps to locate, configure, and integrate ET 200M IM 153-2 (6ES7153-2BA10-0XB0) with CPU 410-5H in PCS 7:

Verify Official Compatibility in Siemens Documentation:
- Review the Siemens manual Process Control System PCS 7 Released Modules (V9.0 SP1 / V9.1).
- Under the ET 200M section, confirm that 6ES7153-2BA10-0XB0 is explicitly listed as a released component for PROFIBUS-DP integration with CPU 410-5H.
Adjust Catalog Profile Filter in HW Config:
- In SIMATIC Manager, open HW Config for your CPU 410 station.
- In the right-hand Hardware Catalog window, observe the 'Profile' dropdown menu at the top.
- If the profile is set to 'PCS 7_V90' and the module cannot be found, change the profile dropdown to 'Standard'.
- Alternatively, update the catalog definitions by selecting 'Options > Update Catalog' from the main menu.
Locate the IM 153-2 Module in the Catalog Tree:
- In the Hardware Catalog tree, expand:
PROFIBUS-DP > ET 200M > IM 153-2 HF
- Highlight the sub-entry 6ES7 153-2BA10-0XB0.
- Confirm that the module description displays: IM 153-2 High Feature for extended temperature range, time stamping, and redundancy.
Insert the ET 200M Station onto the PROFIBUS-DP Master System:
- Select the PROFIBUS-DP master rail connected to the CPU 410-5H.
- Drag and drop 6ES7 153-2BA10-0XB0 onto the master rail (or double-click to insert).
- Assign a unique PROFIBUS address (e.g., DP address 3) matching the physical DIP switches on the module front.
- If configuring redundant IM 153-2 modules on an active bus module, enable the 'Redundant' mode checkbox in the DP slave properties.
Populate I/O Modules and Parameterize:
- Drag and drop your analog (SM 331), digital (SM 321/322), or function modules into slots 4 through 11.
- Assign Process Image Partitions (PIP) or assign addresses within the CPU process image range.
- If 1 ms time stamping is required, configure time stamping settings in the IM 153-2 properties and enable the time synchronization master on the CPU.
Compile and Download to Controller:
- Click 'Station > Save and Compile' in HW Config.
- In SIMATIC Manager, compile the CFC charts with 'Generate module drivers' enabled. Confirm that PCS 7 Driver Generator automatically instantiates @CFC diagnostic driver blocks for the ET 200M rack.
- Download the hardware configuration to the CPU 410-5H.

Verification

In HW Config, switch online ('Station > Open Online'). Verify that the IM 153-2 station shows no diagnostic fault icons (red cross or yellow warning).
On the physical ET 200M rack, verify that the BF (Bus Fault) and SF (System Fault) LEDs on the IM 153-2 are completely OFF, and the RUN LED is solid green.
In SIMATIC Manager, select the CPU 410-5H and open 'PLC > Module Information > Diagnostic Buffer' to confirm zero DP master or slave communication failures.
Open a CFC chart containing a channel driver block (e.g., Pcs7AnIn) linked to an analog input on the ET 200M rack: confirm that Bad.Value = 0 and QualityCode = 16#80 (Good).

Limitations and Operational Precautions

While 6ES7153-2BA10-0XB0 is fully compatible with CPU 410-5H, it is a mature product. For new greenfield installations, Siemens recommends deploying the modern ET 200SP HA distributed I/O system connected via PROFINET. If deploying redundant IM 153-2 modules, both interface modules must have identical firmware revisions. Always consult an authorized Siemens distributor or the Siemens Industry Mall to confirm product lifecycle status, spare parts availability, and warranty conditions.

Engineer FAQ

Is 6ES7153-2BA10-0XB0 supported in PCS 7 V9.0 and V9.1?

Yes. The IM 153-2 High Feature module (6ES7153-2BA10-0XB0) is officially released and supported across PCS 7 V8.2, V9.0, V9.0 SP1/SP3, and V9.1 with CPU 410-5H controllers.

Why does the module not appear in my HW Config catalog?

The Hardware Catalog filter may be set to a restrictive profile. Switch the catalog profile dropdown from 'PCS 7' to 'Standard', or run 'Options > Update Catalog' to refresh the catalog cache.

Does connecting an ET 200M rack consume AS Process Object (PO) licenses?

No. Hardware interface modules and I/O channels do not consume AS RT PO licenses. Only technological blocks placed in CFC charts (e.g., motor, valve, and PID blocks) book Process Objects.

Can IM 153-2BA10-0XB0 support redundant PROFIBUS connections?

Yes. When mounted on an active bus module (6ES7195-7HD10-0XA0), two IM 153-2 modules provide seamless bumpless PROFIBUS-DP line redundancy for S7-400H / CPU 410-5H systems.

Does IM 153-2 support high-precision SOE time stamping?

Yes, the High Feature IM 153-2 module supports Sequence of Events (SOE) time stamping with 1 millisecond accuracy across supported digital input modules.