Download PCS 7 V9.0 SP1 OS Changes to a Redundant Server Pair

Download PCS 7 V9.0 SP1 OS Changes to a Redundant Server Pair

For a PCS 7 V9.0 SP1 redundant OS pair, the system downloads changes to the configured standby first and then the configured master. A runtime role change does not require manually reversing that sequence. Confirm the configured partner assignment, ensure both servers meet the changes-only preconditions, and follow the download prompts for each partner.

Table of Contents

The configured standby is downloaded first

For a redundant PCS 7 OS pair, the changes-only download sequence is handled by the system: the configured standby OS is downloaded first, followed by the configured master. You do not manually reverse the sequence just because the runtime master/standby roles have changed. The download order is based on the project's redundant-server configuration.

Run the changes-only download

  1. Confirm both redundant OS partners are online and in process mode as required for a changes-only download.
  2. In SIMATIC Manager, select the configured OS pair/project and open PLC > Download.
  3. Select the changes-only option if it is available; if it is unavailable, check whether a full download is required by the recent configuration changes.
  4. Start the download and allow PCS 7 to process the configured standby first, then the configured master. Acknowledge each completion prompt and monitor the download log.
  5. Verify both servers return to their intended redundant roles and synchronize.

Distinguish configured roles from current runtime state

A redundant pair has a configured master/standby assignment and a runtime state that can change after failover. Do not assume that a temporary runtime switchover changes the project's configured partner assignment or the download order. If the engineering configuration itself was changed, confirm the assigned standby/master paths in SIMATIC Manager before downloading.

When changes-only is unavailable

The changes-only option can be unavailable after project modifications that require a full OS compilation/download or when its preconditions are not met. Follow the installed PCS 7 V9.0 SP1 Operator Station manual and inspect the OS download dialog rather than forcing a delta download.

Verification

Check the download log for each partner, confirm both OS projects are current, verify redundancy synchronization, and identify which server is master/standby after completion. A successful transfer to one partner does not prove the second partner completed.

Limitations and Operational Precautions

The source is PCS 7 V9.0 SP1. The Siemens guide located describes the same standby-first sequence in PCS 7 V9.1 SP1; use the V9.0 SP1 Operator Station manual for exact dialog and preconditions. Downloads can affect runtime availability; use site change control and verify client connections and redundancy after the operation.

Engineer FAQ

Should I change the download order after a role switch? No manual reversal is required; PCS 7 downloads the configured standby first and then the configured master.

Does “current master” mean the configured master? Not necessarily; runtime failover and configured assignment are separate.

When is changes-only available? When its release-specific preconditions are met, including both partners online.

What if the option is missing? Check whether recent project changes require a full OS download.

Technical References

  • Siemens, PCS 7/Open OS Setup Guide, section 8.5.2, states that for redundant servers the configured standby is downloaded first, followed by the configured master; guide is V9.1 SP1: https://support.industry.siemens.com/cs/attachments/109808849/PCS7_Open_OS_Setup_Guide_en.pdf
  • Siemens, Operator Station (V9.0 SP1), Configuration Manual, OS download configuration and target/standby station settings: https://cache.industry.siemens.com/dl/files/982/109754982/att_939410/v1/ps7phosb_en-US.pdf

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