How to Procure and Integrate Siemens SIPAPER and Specialized Industry Libraries for PCS 7

Specialized Siemens industry libraries—such as SIPAPER (Paper and Pulp), CEMAT (Cement and Mining), and the PCS 7 Industry Library (IL)—are proprietary add-on software packages that do not ship on the standard PCS 7 installation media. To obtain and integrate these libraries for an upgrade to PCS 7 V8.1, you must purchase the specific version-matched engineering and runtime licenses through an authorized Siemens distributor. Once licensed via Automation License Manager (ALM), install the software setup on the Engineering Station to populate the master catalog, update block types in your Master Data Library, and compile updated APL faceplates.

Classification of Siemens PCS 7 Standard vs Add-On Industry Libraries

SIMATIC PCS 7 software is structured modularly. The standard delivery media (the PCS 7 Software DVD set) includes core system libraries:
* PCS 7 Basis Library: Contains hardware driver blocks (MOD_D1, OB_DIAG1, Pcs7AnIn, Pcs7DiOu).
* PCS 7 Advanced Process Library (APL): Contains standard process automation blocks (motors, valves, PID controllers, analog monitors).

However, heavy continuous process industries require highly specialized domain algorithms, multi-stage interlocks, and dedicated visualization standards. For these verticals, Siemens develops specialized Add-On Industry Libraries:
* SIPAPER: Tailored for the pulp, paper, and tissue manufacturing industry.
* CEMAT: Built for cement plants, mining extraction, and bulk material handling.
* PCS 7 Industry Library (IL): Extends APL to package heating/ventilation (HVAC), complex panel integration, and specialized equipment blocks.
* These libraries are distinct commercial software products that require separate procurement, software installation, and runtime licensing.

Procurement and Commercial Licensing Guardrails for Industry Add-Ons

When procuring software licenses for specialized industry libraries like SIPAPER or Industry Library:

Distinguish Software Licensing Types:
* Engineering License: Required on the Engineering Station (ES) to install the block library, open CFC chart templates, and configure faceplates in WinCC Graphics Designer.
* Runtime (RT) License: Required on each OS Server (and each redundant server partner) to authorize runtime execution of specialized background scripts and faceplates.
* Process Object (PO) Consumption: Technological blocks from industry libraries consume standard AS RT POs and OS RT POs.
Never Infer Licensing Solely from I/O Counts: Industry library licensing follows product-specific licensing rules documented in their respective manuals; do not estimate license needs using arbitrary I/O ratios.
Validate Orders Against Official Catalogs: Always validate final software package names, license quantities, and Siemens part numbers (MLFBs) against the applicable Siemens catalog and authorized distributor quotation before purchasing.

Step-by-Step Installation and Master Data Library Reconciliation

Once the certified library installation package and licenses are acquired:

Install Licenses via ALM:
* Open Automation License Manager (ALM) on the Engineering Station.
* Transfer the Engineering Floating License (e.g., Industry Library Engineering V8.1) onto the local hard drive.
* Transfer the Runtime licenses to each OS Server.
Execute Library Setup:
* Run the official Siemens setup executable (e.g., Setup.exe for SIPAPER APL V8.1) with Administrator privileges.
* The installer installs block templates into STEP 7 (C:\Program Files (x86)\SIEMENS\STEP7\S7LIBS), faceplate templates into WinCC (@Default_Templates), and documentation into the PCS 7 help system.
Reconcile Master Data Library (MDL):
* Open the multi-project in SIMATIC Manager.
* Open the project's Master Data Library.
* Open the newly installed system library (File > Open > Library).
* Copy the required domain blocks from the system library into the MDL block folder.
Update Project Block Types:
* In the MDL, select Options > Charts > Update Block Types....
* Select all participating AS programs and confirm the update. PCS 7 synchronizes all block instances across all CFC charts.

Migrating Technological Blocks from Standard Library to Industry Library

When transitioning an upgraded project from legacy custom templates to modern Industry Library blocks:
* Review block interfaces carefully: modern APL-based industry blocks utilize structured inputs (Value, ST) and feature-bit words (Feature, Feature2).
* Map previous control signals to modern parameter equivalents.
* Execute an OS Compilation (Entire OS or Changes Only) from SIMATIC Manager to update WinCC Tag Management with the new block tags.
* Run the Plant Hierarchy Block Icon generator to instantiate modern APL-compliant graphic symbols on OS screens.

Comparison of Common Siemens PCS 7 Specialized Industry Libraries

The table below outlines the primary Siemens add-on industry libraries, their application domains, and their licensing requirements.

Library NameTarget Industry DomainCore FeaturesLicensing ModelSIPAPER APLPulp, Paper, and Tissue MillsDrive coordination, refiners, web tension, moisture controlSeparate ES + OS RT LicenseCEMATCement, Minerals, and MiningGroup interlocks, route control, heavy conveyor monitoringDedicated CEMAT Server/Client LicensePCS 7 Industry LibraryWater/Wastewater, Chemical, HVACPanel integration, diverter valves, multi-drive controlSeparate ES + OS RT LicensePCS 7 Standard APLGeneral Process AutomationStandard motors, valves, PID, analog monitoringIncluded with standard PCS 7

Verification

To confirm that the specialized industry library is integrated correctly:
1. Open SIMATIC Manager and verify that the library appears in the library catalog (File > Open > Library).
2. In Automation License Manager, verify that the corresponding licenses show status OK with a healthy blue key icon.
3. Open a CFC chart and place a technological block from the new library. Confirm that it compiles cleanly without missing block errors.
4. Perform an OS Compilation and confirm that WinCC generates tags with valid structure prefixes.
5. In WinCC Runtime, open the block faceplate: confirm that the specialized graphic opens without license warning popups.

Limitations and Operational Precautions

Never download industry library blocks from unverified third-party internet forums; non-Siemens distributions often contain modified binaries or missing DTD schemas that corrupt PCS 7 installations.
Ensure the installed industry library version exactly matches the installed PCS 7 and APL version (e.g., do not install an Industry Library built for PCS 7 V8.0 onto PCS 7 V8.1).
Always back up the Master Data Library before executing 'Update Block Types', as type updates alter block memory footprints in the CPU.
In redundant OS server systems, verify that runtime licenses are installed on both the Master and Standby servers.

Engineer FAQ

Are industry libraries like SIPAPER included on the standard PCS 7 DVDs?

No. Specialized industry libraries such as SIPAPER, CEMAT, and the PCS 7 Industry Library are proprietary optional software packages that must be ordered separately through Siemens sales channels.

Can I upgrade CFC blocks without updating the Master Data Library?

No. In PCS 7, the Master Data Library (MDL) is the single source of truth for the multi-project. Upgrading blocks directly in an individual AS folder without reconciling the MDL creates version discrepancies that cause compilation failures.

What happens if the OS Server is missing the Industry Library runtime license?

If the OS Server lacks a valid runtime license in Automation License Manager, the faceplate scripts will display periodic intrusive license warning popups, or the controls will operate in demo mode for a limited time before locking out.