Integrating SIPART PS2 Device Revision 5 in SIMATIC PDM V6.0 SP5 - EDD Catalog Integration and Version Prerequisites

In SIMATIC PDM V6.0 SP5, attempting to integrate or communicate with a Siemens SIPART PS2 electro-pneumatic positioner possessing Device Revision 5 (Firmware >= 5.00.00) using older device descriptions or DTM files fails with 'Device revision >= 5 inadmissible - required PDM V6.0.5 or higher'. SIPART PS2 firmware 5.x introduced an expanded HART revision 7 command set and Device Description (EDD) schema that requires SIMATIC PDM V6.0 SP5 with Device Integration Pack (Device Library) 01/2012 or higher. To resolve this, engineers must download the official SIPART PS2 HART EDD for firmware 5.00.00 and import it using the SIMATIC PDM Device Integration Manager (Manage Device Catalog).

SIPART PS2 Hardware Revisions and PDM EDD Compatibility

The Siemens SIPART PS2 is the benchmark intelligent electro-pneumatic positioner deployed across linear and part-turn actuators in process industries. Communication with SIMATIC PDM (Process Device Manager) occurs via HART protocol over standard 4–20 mA field wiring, PROFIBUS PA, or FOUNDATION Fieldbus:
- Electronic Evolution and Device Revisions:
* Legacy SIPART PS2 positioners (Firmware 4.x and earlier) operated on HART 5 / Device Revision 4.
* Modern positioners (e.g. 6DR5010-0NG00-0AA0 to 6DR5220-0EN00-0AA4) feature updated digital electronics supporting HART 7 and Device Revision 5 (Firmware 5.00.00 to 5.01.00).
- Electronic Device Description (EDD):
* SIMATIC PDM does not use standard Windows executable drivers; it interprets standardized Electronic Device Description (EDD) files conforming to EDDL standards.
* When PDM interrogates a positioner during a network scan or life-list poll, the device returns its Universal HART Command 0 response, containing Manufacturer ID (0x2A for Siemens), Device Type (0x0A for SIPART PS2), and Device Revision (0x05).
* If the installed PDM catalog lacks an EDD matching revision 5, communication is aborted.

Root Cause of the 'Device Revision Inadmissible' Error

When an engineer attempts to manually assign or connect a positioner with Device Revision 5 in SIMATIC PDM V6.0 SP5:
1. Catalog Version Check:
- PDM reads the EDD header requirements. Device Revision 5 EDDs utilize new EDDL language features (enhanced diagnostic charts, partial stroke test profiles) compiled for the PDM V6.0 SP5 Hotfix 1 or PDM V6.0.5 engine.
- If attempting to import a newer EDD into an unpatched PDM V6.0 SP5 base install, the catalog tool throws:
text HART_Actuator_Siemens_SipartPS2_DR5: Inadmissible - required PDM V6.0.5 or higher.
2. Device Identification Mismatch:
- If the engineer attempts to force an older EDD (e.g. Device Revision 4) onto a Revision 5 field unit, PDM displays a device mismatch dialog warning that parameter addresses do not align, blocking parameter uploads, downloads, and automatic valve auto-initialization (RUN1 through RUN5).

Step-by-Step EDD Installation via Device Integration Manager

Follow this procedure to upgrade the PDM catalog and establish reliable online parameterization:

Verify PDM Hotfix Level:
- In SIMATIC Manager, check Help > About SIMATIC PDM.
- Ensure the software is updated to at least SIMATIC PDM V6.0 SP5 Hotfix 1 (or upgrade to PDM V8.0 / V8.2 if operating on PCS 7 v8.x).
Download the Official EDD:
- Download the official Siemens EDD for SIPART PS2 HART Firmware >= 5.00.00 (SIOS Entry ID 31496529 or from the latest SIMATIC PDM Device Library DVD).
Launch Device Integration Manager:
- Close SIMATIC Manager and all PDM instances.
- Open Start > Siemens Automation > SIMATIC PDM > Device Integration Manager (or Manage Device Catalog in older PDM releases).
Import Device Description:
- In the Device Integration Manager, select File > Read Device Descriptions....
- Browse to the extracted EDD folder containing Siemens_SipartPS2_DR5.
- The tree displays the device: Sensors / Actuators > Positioners > Siemens AG > SIPART PS2 HART > Rev 5.
- Select the checkbox next to the device and click Install.
- Wait for the catalog compilation process to complete, updating the internal database index.
Assign EDD in Process Device Plant View:
- Open SIMATIC Manager and switch to Process Device Plant View (View > Process Devices).
- Locate the SIPART PS2 object on the HART AI/AO module channel.
- Right-click the device and select Object Properties.
- In the Device Identification tab, select Select Device Type..., expand Siemens > SIPART PS2 > Rev. 5, and click Assign.
- Double-click the device to launch PDM online mode, execute Device > Upload to PG/PC, and verify online status.

SIPART PS2 Firmware vs SIMATIC PDM Version Compatibility Table

The following table details compatibility across SIPART PS2 firmware releases, device revisions, and SIMATIC PDM versions:

SIPART PS2 FirmwareHART Protocol LevelDevice RevisionRequired EDD ReleaseMinimum Supported SIMATIC PDM VersionFW 4.00.00 to 4.01.00HART 5Rev. 4SipartPS2_HART_DR4SIMATIC PDM V6.0 SP1 / SP3 / SP5FW 5.00.00 to 5.01.00HART 7 / HART 5 FallbackRev. 5SipartPS2_HART_DR5SIMATIC PDM V6.0 SP5 HF1 / PDM V8.0FW 5.02.00 to 5.03.00HART 7Rev. 6SipartPS2_HART_DR6SIMATIC PDM V8.2 / PDM V9.0FW 6.00.00+ (PS2-T)HART 7 / ProfinetRev. 7SipartPS2_HART_DR7SIMATIC PDM V9.1 / PDM V9.2

Verification

To confirm that the SIPART PS2 Revision 5 is properly integrated into PDM:
1. In SIMATIC Manager Process Device Plant View, double-click the SIPART PS2 device object.
2. Verify that the SIMATIC PDM parameterization window opens cleanly without device mismatch warnings.
3. Check the title bar and status bar: verify that communication status displays Online and device state shows Operating Mode: Automatic.
4. In the PDM menu, select Device > Maintenance > Diagnostics > General Diagnostics. Verify that live valve position (YPOS), travel counters, and stroke cycles are updating in real time.
5. Execute Diagnostics > Valve Signature Test or Partial Stroke Test (PST) to confirm advanced Revision 5 diagnostic features execute properly.

Limitations and Operational Precautions

When managing field device descriptions in SIMATIC PDM:
1. Never Mix DTM and EDD Installations: Do not attempt to load third-party FDT/DTM packages for Siemens instruments into SIMATIC PDM if an official Siemens EDD exists. Mixing DTM and EDD drivers for the same instrument causes database indexing crashes during OS compilation.
2. HART Multiplexer Latency: When accessing Revision 5 devices through high-density HART multiplexers or ET 200M HART modules, parameter uploads take significantly longer due to expanded Revision 5 diagnostic data tables. Avoid mass online uploads during peak plant production.
3. Backup Device Parameters: Before initiating valve re-initialization from PDM, always execute Device > Upload to PG/PC to archive existing calibration parameters (zero, stroke span, tight closing limits).

Engineer FAQ

Can a SIPART PS2 Revision 5 positioner operate on an older 4-20 mA loop without PDM?

Yes. The positioner executes full valve control and local keypad auto-calibration (RUN1 through RUN5) autonomously on 4–20 mA loops. SIMATIC PDM is required only for remote parameterization, valve diagnostics, and asset management.

Why does PDM say 'Device Revision Inadmissible' even after downloading the EDD?

The EDD was compiled for a newer PDM kernel than installed. You must install PDM V6.0 SP5 Hotfix 1 or upgrade your PDM client software to match the EDD compilation requirements.

What is the difference between Device Integration Manager and Manage Device Catalog?

In older PDM versions (V6.0), the catalog tool was named 'Manage Device Catalog'. In PDM V8.0 and newer, it was completely overhauled and renamed 'Device Integration Manager' with automated EDD dependency checking.

Can I calibrate a valve from PDM while the plant is in production?

No. Running valve initialization (RUN1–RUN5) or full-stroke diagnostic sweeps drives the valve through 0% to 100% travel, which will disrupt active process flow. Valve initialization must only be performed when the process line is isolated or offline.